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UGA New Materials Institute joins NSF-funded Center for Bioplastics and Biocomposites

Locklin at CB2 planning meeting
Jason Locklin, director of the UGA New Materials Institute, addresses attendees at the CB2 planning meeting held on the UGA campus in early 2018.

Athens, Ga.­­ – The University of Georgia New Materials Institute has been awarded a grant as the third site for the National Science Foundation’s Center for Bioplastics and Biocomposites, or CB2, an Industry/University Cooperative Research Center.

UGA was selected, in part, on the strength of 10 project proposals that were presented at a site planning meeting held earlier this year. As a CB2 site, the New Materials Institute will contribute additional capabilities in the areas of new biodegradable polymers and additives; advanced fibers; durable coatings and finishes, including foams; nonwoven fibers; and novel thermoplastics with excellent barrier properties for films, sheet goods and filtration media.

“The field of new and sustainable materials has quickly become one of the University of Georgia’s research strengths as we look for innovative ways to leave a healthier planet for future generations,” said David Lee, UGA vice president for research. “This CB2 award fits with our strategy of developing effective partnerships with colleagues in both academia and industry to move this critical field forward, and I’m excited about the new opportunities for research collaborations that this partnership will bring.”

A complementary focus

Iowa State University’s Biopolymers & Biocomposites Research Team and Washington State University’s Composite Materials and Engineering Center—the two founding members of CB2—have strong programs in sustainability, bioproducts and bioplastics. The New Materials Institute’s complementary focus on biodegradable alternatives for packaging will broaden CB2’s range of offerings to its industry partners, which currently include Ford, Hyundai, John Deere, 3M, Myriant and ADM.

“The addition of UGA to CB2 opens many new research areas, and engages new and fast growing industry sectors that are focused on sustainable packaging,” said David Grewell, founder and director of CB2, and chair of the Department of Industrial and Manufacturing Engineering at North Dakota State University. “I expect to see an accelerated growth of research, impact on industry, and student outcomes.”

Global plastic production reached 299 million metric tons in 2014. About 40 percent of all plastics manufactured annually are used in packaging, which is immediately discarded after use. An estimated 5 to 12 MMTs of mismanaged plastic waste reaches the oceans annually, but this is expected to rise to as much as 17 MMTs annually by 2025 due to increasing population, plastic consumption and waste generation.

More opportunities for students

“In addition to boosting our opportunities for collaborative research, we will increase experiential learning opportunities for our students,” said Jason Locklin, director of the New Materials Institute, and a professor of chemistry and biochemical engineering who is jointly appointed to the Department of Chemistry and the College of Engineering. “Through CB2, they will have more exposure to cutting-edge research as well as outreach opportunities that will enable them to enter the workforce immediately, with the ability to contribute and have positive impact.”

The UGA New Materials Institute is committed to preventing waste through the design of materials and systems that adhere to green engineering principles. The Institute partners with industry and businesses to design materials for their use that are bio-based, fully biodegradable, or completely recyclable and safe for people, animals and our planet. In addition, it works with businesses, governments, foundations and other organizations to redesign systems so that they generate less waste and promote circularity in materials management. The New Materials Institute is also shaping the future by training the next generation of scientists and engineers on the importance of considering green engineering design principles in everything they do.

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Writer/Contact: Kat Yancey Gilmore, 706/542-6316, kygilmor@uga.edu.

Micronizing ocean plastics threaten sea turtle populations, ocean life cycle

This loggerhead post-hatchling was rehabilitated and released by the Loggerhead Marinelife Center. The vial contains plastic that was excreted by the sea turtle during its stay at LMC in 2017. Photo provided by Loggerhead Marinelife Center.

Ingestion of degrading ocean plastics likely poses a substantial risk to the survival of post-hatchling sea turtles because the particles can lead to blockages and nutritional deficiencies, according to new research from Loggerhead Marinelife Center and the University of Georgia. This puts the survival of all sea turtle populations at risk, because sea turtles may take decades to become sexually mature. The study also suggests that micronizing plastics could have tremendous negative implications for the ocean’s food web.

“We may be in the early phases of the first micronized plastic waste-associated species population decline or extinction event,” said co-author Branson W. Ritchie, a veterinarian with more than 30 years of experience in exotic and wildlife medicine and the director of technology development and implementation for the UGA New Materials Institute. “But, an even bigger issue is what micronizing plastics are doing to the ocean’s ecosystem. As ocean plastics continue to micronize, smaller and smaller particles are being consumed by the smallest creatures in our oceans, which compromises the entire food chain, because the plastic in these animals inhibits their ability to uptake the nutrients they need to survive. If the level of mortality we have observed in post-hatchling sea turtles also occurs for zoo plankton, baby fish and crustaceans, then we will witness a complete disruption in our ocean life cycle.”

The researchers collected 96 post-hatchling sea turtles that had washed back onto the beaches along a stretch of Florida’s coastline between Vero Beach and Lake Worth. The area is just south of the Archie Carr National Wildlife Refuge, named for the researcher who spurred the sea turtle conservation movement, and is part of the largest rookery in the United States for loggerhead and green turtles. More than 90 percent of the U.S. loggerhead population nests in Florida, said study co-author Charles Manire, a veterinarian who is director of research and rehabilitation for Loggerhead Marinelife Center.

Nearly half of the 96 recovered turtles were rehabilitated by LMC and released back into the ocean. During their time in rehabilitation, all passed some amount of plastic, said licensed veterinary technician Samantha Clark, a co-author who cared for the turtles at LMC. The remainder of the collected turtles died and 27 of these were examined for the study. Ninety-three percent had some amount of ingested plastic particles in them, leading the team to theorize that many died due to blockages or nutritional deficiencies associated with plastic ingestion.

“Sea turtles are known to mistake ocean plastics for prey, like crab or fish eggs, or in the case of larger sea turtles, floating plastic bags for jellyfish,” Clark said.

“Our findings suggest that far fewer post-hatchlings may be surviving long enough to reproduce. This has devastating implications for the seven species of sea turtles struggling to survive,” said Manire. “If other sea turtle populations are experiencing similar mortality rates, we predict that there will be insufficient numbers of sea turtle hatchlings reaching sexual maturity to offset natural and other human-associated losses.”

Historically, researchers have estimated that only one in 1,000 survives long enough to fully mature, but some recent estimates have suggested that number may be one in 10,000.

As plastic waste has accumulated in the marine environment, there has been an increase in the reports describing ingestion of plastics by sea turtles. Plastic is now the most common form of marine debris. Globally, at least 690 marine species, including sea turtles, seabirds, seals, sea lions, whales, fish and invertebrates, have reportedly become ill or died following entanglement in or ingestion of marine plastics.

The study team made another remarkable discovery: Once ingested, the plastic particles may continue to deteriorate to a size so small that it has never been documented or described previously for ingested particles. Using Raman spectroscopy and atomic force microscopy, the team characterized both the types of plastics and the sizes of the particles they found.

“We found particles ranging from millimeter-sized fragments to nanoparticles that measured on average 52 nanometers, and the smallest fragments we found measured 5 nanometers,” said Jason Locklin, director of the UGA New Materials Institute and a co-author on the study. “The smaller these particles are, the more unstable they become.”

“Of these larger mesoparticles, 54.1 percent of what we found were polyethylene and 23.7 percent were polypropylene,” said lead author Evan White, an assistant research scientist at the New Materials Institute who analyzed the particles. “Polyethylene is the most common plastic and is primarily used for packaging, especially food packaging. Polypropylene is the second most-commonly produced plastic and has a wide variety of uses, including food packaging.”

For examples of scale, microparticles include pollen, flour or powdered sugar. A nanometer is one-billionth of a meter; a human hair is about 80,000 to 100,000 nanometers wide.

The study was funded in part by the RWDC Environmental Stewardship Foundation, which has partnered with the UGA New Materials Institute to research and develop bio-based, fully biodegradable plastics.

The study team also included Shunli Wang, of the New Materials Institute, and UGA undergraduate Benjamin Crawford. The study, titled “Ingested Micronizing Plastic Particle Compositions and Size Distributions within Stranded Post-Hatchling Sea Turtles,”was published in Environmental Science and Technology.

UGA to test first fully biodegradable plastic straw

This PHA resin is bio-based and fully biodegradable. The formula will be used to create a prototype for the world’s first fully biodegradable plastic straw. Photo by UGA/Dorothy Kozlowski.

A research team that includes partners from the University of Georgia New Materials Institute and the RWDC Environmental Stewardship Foundation will develop a fully biodegradable plastic straw thanks to an award from Singapore’s Temasek Foundation Ecosperity.

The $719,000 award represents the top prize in Ecosperity’s inaugural Liveability Challenge and was presented to RWDC Industries in July in Singapore. UGA researchers, graduate students and a UGA alumnus, working with RWDC Foundation funding, synthesized a food contact polymer that they will now attempt to develop into a commercially viable straw, which RWDC would then bring to market.

The next step is for RWDC and the New Materials Institute to create prototypes. Then they must prove the straws can be manufactured consistently, produced at a scale to meet global demand and are fully biodegradable in soil, fresh water and marine water. Testing largely will be conducted in a New Materials Institute laboratory built with RWDC grant funding.

Few non-plastic alternatives

Currently, there are few non-plastic straw alternatives available to consumers. Many plastics branded as “biodegradable” are made from plant-based material called polylactic acid, or PLA. PLA-based plastics are compostable in limited environments, but they do not fully degrade outside of these settings.

“Plastics made from PLA only degrade in industrial compostable settings under high temperature and humidity conditions,” said Jason Locklin, director of the New Materials Institute and a professor in the Franklin College of Arts and Sciences department of chemistry, and the College of Engineering, who worked on the project. “Other types of plastic, which are petroleum-based, last forever. Less than 10 percent of these plastics are recycled. The 90 percent that aren’t recycled will ultimately fragment over time, and as micronized plastic, can end up in our soil, rivers and oceans—forever.”

The team’s biodegradable straws are based on a proprietary, bio-based resin in the class of polymers called polyhydroxyalkanoates, or PHAs.

Effective environmentally friendly straws

For the PHA-straw to be a viable product in the marketplace, it will have to perform as well as the plastic straws currently in use. It must also be cost-effective over its entire life cycle, including disposal, said Branson Ritchie, director of technology development and implementation for the New Materials Institute, and a distinguished research professor at UGA.

“The PHA-straw is an initial step toward our shared goal, with RWDC, of replacing single-use, petroleum-based plastics with plastics made from our biodegradable resins,” Ritchie said. “We can tweak our formulas and expand our technology on a product-by-product basis. This keeps a manufacturer’s costs down because they don’t have to reinvent their processes, and this facilitates their ability to quickly produce environmentally-friendly plastic products.”

Partnership

RWDC provided a substantial grant in order to quickly boost the New Materials Institute’s capabilities and position it for fast-tracking development, testing and illustration of the scalability necessary to create products from the bio-based resins we have co-developed, said Daniel Carraway, a scientist, inventor and entrepreneur who co-leads RWDC Industries and its foundation. Carraway earned his doctorate in forest biotechnology from UGA in 1996.

PHA resin inventors
From left: Branson W. Ritchie, Daniel Carraway and Jason Locklin. Photo by Terry Allen.

“We have positioned the New Materials Institute to succeed in the critical step of translating these technologies beyond the laboratory scale,” Carraway said. “This straw will be the first of our fruits from these endeavors and the first product from what we view as a long-term partnership.”

The UGA New Materials Institute is committed to preventing waste through the design of materials and systems that adhere to Green Engineering principles. The Institute partners with industry and businesses to design materials for their use that are bio-based, fully biodegradable, or completely recyclable, and safe for people, animals and our planet. In addition, it works with businesses, governments, foundations and other organizations to redesign systems so that they generate less waste and promote circularity in materials management. The New Materials Institute is also shaping the future by training the next generation of scientists and engineers on the importance of considering Green Engineering design principles in everything they do.

A novel ‘smart’ approach to metabolic engineering

Yajun Yan is an associate professor in the UGA College of Engineering and the New Materials Institute.

Inspired by natural processes, UGA researchers used a genetic toolkit to build a metabolic sensor and control network that works in real time to regulate a cell’s production of a certain biochemical. Specifically, the researchers reprogrammed the regulatory network of E. coli to increase the bacteria’s production of muconic acid, a potential precursor in the production of nylon 66, which is commonly used in textiles and plastics.

The team included Yajun Yan, an associate professor in the College of Engineering and the New Materials Institute, and co-first authors Yaping Yang, a postdoctoral research assistant in Yan’s laboratory, and Yuheng Lin, the chief technology officer of BiotecEra, Inc. Lin and Yan are co-founders of the biotechnology company housed in UGA’s Innovation Gateway Incubator. Their study was published in Nature Communications.

[button target=”_self” hover_type=”default” text_align=”left” text=”READ THE STORY AND STUDY” icon_color=”#ffffff” link=”https://news.uga.edu/turning-cells-into-factories/” color=”#ffffff” hover_color=”#ba0c25″ background_color=”#ba0c25″ hover_background_color=”#ba0c25″ border_color=”#ba0c25″ hover_border_color=”#ba0c25″]

Recycling in U.S. is becoming more expensive, due to China and ‘dirty’ recycling

The global waste management market is shifting and the change is beginning to negatively impact the recycling industry in the United States. In Maine, a town in Hancock County plans to stop curbside recycling on Sept. 1, following a steep rise in the costs associated with the program. While some of the rising costs are associated with China’s ban on 24 waste items from the U.S. and other countries, some costs are due to so-called “dirty” recycling practices by consumers: items in the recycling stream that either cannot be recycled or are too expensive to clean and resell for profit.

Amy Brooks, a doctoral student in the New Materials Institute who co-authored a recent study on China’s ban of plastic imports, says that waste managers will have to seek new markets and solutions that can help mitigate the rising costs of recycling.

[button target=”_self” hover_type=”default” text_align=”left” text=”READ THE STORY” icon_color=”#ffffff” link=”https://bangordailynews.com/2018/08/13/business/how-chinas-green-wave-is-making-recycling-more-expensive-in-maine/?utm_source=eGaMorning&utm_campaign=75f19ffcb2-eGaMorning-8_13_18&utm_medium=email&utm_term=0_54a77f93dd-75f19ffcb2-86788021&mc_cid=75f19ffcb2&mc_eid=5268536ca9″ color=”#ffffff” background_color=”#ba0c2f” hover_background_color=”#ba0c2f” border_color=”#ba0c2f” hover_border_color=”#ba0c2f”]

A Growing Awareness about the Need for Sustainable Packaging

The New Materials Institute’s Jenna Jambeck recently talked to Progressive Grocer about the affect local and national governmental policies are having on industry’s attitudes regarding plastic packaging.

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Jenna Jambeck is redesigning waste management

Right before Jenna Jambeck was returning to school to get her doctorate in environmental engineering in 2000, racing captain and oceanographer Charles Moore showed the industrialized world that its obsession with plastic had a cost.

Jambeck was disgusted.

Moore’s articles on the Great Pacific Garbage Patch described a swath of free-floating marine debris, much of it plastic, that is now twice the size of Texas. The discovery was horrifying evidence of the consequences of man’s fascination with disposable, prepackaged goods. But perhaps more horrifying was that the microplastic-filled soup of trash wasn’t the only one; it was just the first to be discovered.

“I felt like we were doing something wrong on land if our trash is ending up in the ocean,” says Jambeck, now an associate professor of environmental engineering at the University of Georgia. But a senior advisor at the time told her no one really cared that garbage was making its way from land into the world’s waterways. “Waste management in general, people haven’t really cared about that either.”  But to Jambeck, that was unacceptable.

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New materials, new perspectives

Plastic waste
Photo by Andrew Davis Tucker/UGA

UGA New Materials Institute teams are working with industry partners to improve the efficiency and applications of biobased, degradable plastic alternatives and to prove their safety in land and aquatic environments. The institute was also recently awarded the first phase of a grant from the National Science Foundation that will enable the NMI to join the Center for Bioplastics and Biocomposites (CB2). Based at Iowa State University, CB2 currently works to develop biobased products from agricultural resources. The collaboration with NMI will allow the expansion into the area of sustainable packaging and help connect the NMI to industry partners like Ford, 3M, ADM, Hyundai, and the U.S. Department of Agriculture, as well as other university-based research institutes and colleges.

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